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Staff Embedded Controls Engineer, Thermal

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Staff Embedded Controls Engineer, Thermal in USA new

  • Ford Motor
  • Full time
  • Email
  • Long Beach, CA

Responsibilities

  • Create control and estimation algorithms for climate control, battery, powertrain, heat pump, refrigeration, and vehicle-computer thermal systems.
  • Deliver high-quality C code in a real-time embedded environment.
  • Write unit, software-in-the-loop, and hardware-in-the-loop test cases.
  • Debug control algorithms with test and integration engineers at bench and vehicle level.
  • Adapt or create reduced-order thermal-system models for control development and refinement.
  • Collaborate with electrical, mechanical, and firmware engineers to execute control strategies.
  • Develop fault-detection and reaction strategies.
  • Compare control algorithms quantitatively across cost, efficiency, performance, and complexity metrics.
  • Monitor fleet telemetry and analyze data to improve software quality and identify new software features.

Requirements

  • Master’s degree in electrical engineering, mechanical engineering, or computer science, with evidence of exceptional ability, or equivalent.
  • 8+ years of experience developing control algorithms and applying them to physical systems.
  • High proficiency in Python.
  • Strong background in control theory, system dynamics, and model-based design.
  • Experience with hardware bring-up, system debugging, and code optimization.
  • Knowledge of electrical-engineering fundamentals, including circuit analysis and design.
  • Familiarity with linear systems, state estimation, and observers is a plus.
  • Familiarity with thermal-control algorithms and implementing them on embedded systems.
  • Experience with refrigeration and HVAC systems, including compressors, heat exchangers, valves, sensors, charge, and oil management.
  • Experience with automotive communication protocols and stacks such as CAN, LIN, Ethernet, and UDS.
  • Knowledge of microcontroller peripherals such as ADC, GPIO, PWM, and SPI, plus sensor and digital-signal-processing experience.
  • Experience using data-management tools and fleet data to guide design.
  • Proficiency in C and C++ and scripting in Python, Perl, Shell, or another common language.
  • Experience developing thermal-system control algorithms using Python, MATLAB/Simulink, or similar modeling tools.
  • Experience with JIRA, Confluence, or a similar system for tracking inputs and results.

Benefits

  • Immediate medical, dental, vision, and prescription-drug coverage.
  • Flexible family-care days, paid parental leave, new-parent ramp-up programs, and subsidized backup childcare.
  • Family-building benefits including adoption and surrogacy reimbursement and fertility treatments.
  • Vehicle discount program for employees and family members and management leases.
  • Tuition assistance.
  • Employee resource groups.
  • Paid time off for individual and team community service.
  • Paid holidays, including the week between Christmas and New Year’s Day.
  • Paid time off with the option to purchase additional vacation time.
  • Hybrid work arrangement requiring onsite work four or more days per week.
  • Visa sponsorship is available for this position.

Salary: $150k - $284k/yr

Ford Motor

We don't just make history -- we make the future. Ford put the world on wheels over a century ago, and our teams are re-inventing icons and creating groundbreaking connected and electric vehicles for the next century. We believe in serving our customers, our communities, and the world. If you do,...

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